Popular Design for Aluminum Jar JRD-20 to Mecca Factories

1Automatic Pucking
Pucking unit insert the containers into pucks automatically.

 This is a rotary unit, Cans and pucks enter to the rotary turret at different position.

 Cans are placed on to the input conveyor which transfer the cans into the turret. Pucks

from output conveyor of the depucking unit enters into the pucking turret online

automatically.

 Turret contains 8 pockets, also unit consist 8 shafts which is mounted exactly below all

pockets and it is also moves along with pockets.

 A mechanical cam is provided at bottom and it is designed in such a way that shaft

moves in up word direction gradually.

 As shaft moves it slowly starts to push the pucks from dead plate onto the cans , after

travelling certain distance cans completely inserted into pucks, can with pucks are

transferred into the turntable.

 Interlocks are provided so that machine starts and stops automatically.

2 Turn Table
This Unit will automatically feed the empty cans to the conveyor at the required feed

rate.

 Operator need to place the cans at regular intervals.

 This unit have round dish of which rotates continuously and it leaves the container to

conveyor through guided track.

 The different diameter and height cans can be placed this unit as there will be no

problem for change parts according to customer requirement.

 There is also platform for easy feeding of cans this unit will be controlled by Electrical

Control Panel.

 Interlocks are provided so that machine starts and stops automatically.

3Filling Machine
The Unit consist 12 Syringes with 12 nozzles.

 The capacity of the syringe is as per customer requirement.

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 These Syringes operates mechanically, there are two Flameproof sensors one is

for to start the machine and another for stop the machine in overload condition.

 At a time 12 cans will be hold during filling mechanically through cams.

 Nozzle height is adjustable according to the height of cans also amount of liquid

filling to the cans can be adjustable.

 Diversion system is also provided so before filling first nozzle comes down and after

filling nozzle goes back to the original position through pneumatic cylinder.

 Clutch is provided to stop the machine automatically in overload situation.

4Manual Valve Placement and Crimping Machine
The Filled cans will take in this machine for crimping.

 Valves are placed manually on Cans.

 At first indexing valves will be placed manually.

 At second indexing station Pre crimping unit set the valve properly inside the

containers.

 In third indexing final Crimping will takes place this crimping unit operates through

pneumatic cylinders.

 Crimping head first centre the cans and then crimping takes place.

 Crimping Diameter and Height can be adjusted by setting the Crimping Collet.

 After Crimping the cans will release through output conveyor to next station.

5Auto Gassing Machine
This unit consist two Pneumatic indexing table with two turrets both units operates

simultaneously.

 After Crimping diversion unit is placed on conveyor which leaves equal amount of

cans into both indexing units.

 After Crimping the cans pass to Gassing unit through Radius Conveyor, Gassing unit

operates through complete Pneumatic system.

 Turrets operates by Pneumatic Indexer, at required indexing stations gassings heads

are placed which operates when can sense the roller vale.

 Gassing head fill the required amount of gas into the cans through booster pump and

the amount of gas filling is adjustable.

 The amount of gas is filled to the can is equally distributed to all heads, i.e. amount of

gas is divided by number of nozzles.

6Coding unit
It is a linear type platform.

 It carries pucks with B section V belt.

 At certain distance cavity is provided at this point inkjet head is mounted with a sensor.

 When sensor sense the product inkjet head operates

7Water Bath
After coding cans pass to the input turret of water bath unit, this is a rotary unit contains

main turret and one input as well as output turret.

 While cans moving in input turret an arrangement has provided by which Grippers will

hold the cans and carries cans to the water tank for leak testing purpose.

 Holders are placed at required pitch and mounted in chain, this chain moving

continuously inside the tank.

 The routing of the chain is designed in such a way that can is dipped inside the water

up to 180 seconds.

 After leak checking cans will be dropped at output turret, this turret transfers the cans

to the output conveyor.

8 Auto Actuator pressing and Inner Placement

10 Depucking Unit

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for more visit www.jetpackmachines.com
feel free to call Ashutosh +91-7715881199

Double Advance Ltd is a OEM Original Equipment Manufacturer and ODM Original Design Manufacturer specialized in innovative premium high quality cosmetic packaging components such as: cosmetic compacts, blush packaging, foundation sticks, lipgloss packaging, lipstick packaging, eyeliner packaging, mascara packaging, bottles for cosmetic packaging, several eco-friendly cosmetic jars, pots, containers, slim line cases.

We are a skillfull factory that is mostly using HOT RUNNER INJECTION MOLDS. All hot runner injection molds are of excellent quality and made of 100% STAINLESS STEEL raw material. Hot runner systems has the disadvantage that making a suitable mold will be more costly. But hot runners system advantage is that the surface of the gate point is the best ! Hot runner systems also creates a cost saving by reducing plastic and reducing cycle time ! Hot runner system allows us also to quick and easy change the color of the injected plastic. We fully understand the relation/combination between material characteristics, machines and mold.